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Industrial AI Vision Lab (VLab)

Custom AI vision models from the Industrial AI Vision Lab

The Vision Lab is where we develop product-specific vision models, trained on your products and the defects that matter to you, and validated before they reach the line.

Updated October 2026 · 3D simulation, illustrative

The Industrial AI Vision Lab (VLab) is our model-training environment, where every Industrial AI Vision model is developed. Each model is product-specific: trained on images of your products and real defects from your Australian line, labelled to your quality team’s standards, and validated against your production footage before deployment.

  • Learns your products, defects and standards
  • Validated on footage it hasn’t seen
  • Version-controlled, with every release recorded
  • Edge deployment; images stay in your plant
  • Improves as new examples come in
Why custom

Why off-the-shelf models struggle on the line

They’re trained on public images, so they’ve never seen your product, your conditions or the faults you care about.

  1. 01

    False alarms

    Normal variation gets flagged as a fault, and operators learn to ignore the alerts.

  2. 02

    Missed faults

    The defects that matter to you were never in the training data.

  3. 03

    Real plant conditions

    Dust, steam, glare and night shifts throw off a model that has only seen clean photos.

Inside the Vision Lab

How a product-specific model is developed

01

Collect

Good product, normal variation and real faults, photographed on your line if needed.

02

Label

Every image marked up to your quality team’s reject standards.

03

Train

Trained for the job, whether that’s finding a fault or sorting by grade.

04

Validate

Tested on images it has never seen, with catches, misses and false rejects reported.

05

Deploy

Commissioned on your line and signed off by your quality team before go-live.

Updates

Kept up to date as your products change

New products, packaging or defects become a new model version, developed and validated in the Vision Lab before release.

  • Same test: every version checked against the same set of images
  • Side by side: compared with the current version on catches, misses and false rejects
  • Your sign-off: no update goes live without it
  • Full history: every version recorded, with the previous one available if needed
  1. v3

    Added a new product and label design

    Tested on the same photos before going live.

    Live
  2. v2

    Added night-shift images and two new defect types

    Retained as the previous version.

    Previous
  3. v1

    First model for the launch range

    Archived with its test results.

    Archived
Model version history. Illustrative example.
Item
#41,207
Time
Thu 01:12:07
Product
Gear · Line 1
Result
Reject · missing tooth
Confidence
0.97
Action
Diverted by the line
Every result is saved with its photo, time and reason. Illustrative example.
Deployment

Runs at the edge and improves over time

Edge deployment means no per-image cloud fees, and the items it’s unsure about feed back into the Vision Lab to train the next version.

Edge AI vs cloud AI
Getting started

What we need from you

You don’t need a data team or a ready-made dataset.

Tip: keep a labelled box of real rejects, one bag per fault type.

  • Examples of good product, including normal variation
  • Real faults from the reject bin, for each fault type
  • Line access at agreed times
  • Someone from quality to say what counts as a reject
  • Time to review the results before it goes live

Delivered as a working inspection system

Every Vision Lab model is delivered as part of a complete Industrial AI Vision system: cameras and lighting specified for the application, results passed to your plant’s control systems and reject equipment, and counts and reasons on your operator displays. See how plant integration works and production line inspection.

Why accuracy matters to operators

A system that raises false alarms soon gets bypassed. Training on your own product cuts false alarms and missed faults compared with a generic model in real plant conditions. Further reading: Custom-trained vs generic AI models and What is computer vision?

FAQ

Frequently asked questions

Why do we need a custom model instead of an off-the-shelf one?
Generic models are trained on public images, not on your product, defects, lighting or camera angles, so they miss faults that matter and raise alarms over ones that don’t. A product-specific model from the Vision Lab learns from your own images and your definition of a reject.
How many images do we need?
It depends on the product, how much it varies and how subtle the faults are; rare or subtle faults need more examples. We tell you what’s needed after seeing your line, and help collect the images.
What if we don’t have any images yet?
That’s fine. Images are captured on your line over an agreed period, and your team sets aside real rejects for each fault type, so no prepared dataset is needed.
How do we know it works before it goes live?
The model is tested in the Vision Lab on images it never saw in training, and we report what it caught, missed and wrongly rejected. The results are reviewed with your quality team and signed off before go-live. How integration and commissioning work.
Can the model be retrained when our products change?
Yes. New products, packaging and defect types are added in the Vision Lab by collecting examples and training a new version, which is validated against the current version before release. Every version is recorded, and the previous one can be restored if needed.
Who owns the model and our images?
Your images are yours and stay on your premises by default. With edge deployment the model runs within your facility rather than on a pay-per-image cloud service, and ownership and support terms are set out in your quote.
Does the model need the internet or the cloud?
No. Models run at the edge, within your facility, with no dependence on external connectivity, and cloud or hybrid deployment is available if you want it. Training takes place in the Vision Lab, away from the line, and new versions are installed only with your approval. Edge AI vs cloud AI.
Get in touch

Talk to us about your product

Tell us what you make and which defects matter, and we’ll scope what a Vision Lab model would need.

Australian team, Gold Coast QLDAustralia-wide